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AQA-A-CHEM-3.3.12 · Polymers

Polymers.

Written for AQA 7405 Official specification ↗ Updated 2026.07.10

HookThe stockings that started riots

On 15 May 1940 — the industry called it N-Day — nylon stockings went on national sale in the United States, and DuPont sold an estimated 64 million pairs within the year. Then America joined the Second World War and every kilogram of nylon was requisitioned for parachutes, ropes and aircraft cord. Stockings vanished so completely that women drew fake seams up the backs of their legs with eyebrow pencil. When DuPont announced the return of peacetime production in 1945, demand turned physical: the following June an estimated 40,000 people queued outside a Pittsburgh store holding 13,000 pairs, and the newspapers christened the scenes the 'nylon riots'.

The molecule they were rioting over is a polyamide, built in 1935 by Wallace Carothers' research group from two unglamorous monomers — a dicarboxylic acid and a diamine — that click together through amide linkages, throwing out a molecule of water at every join. That is condensation polymerisation, the first half of this section: polyesters and polyamides, how to draw their repeating units, and why hydrogen bonds between nylon chains let a stocking take the weight of a human step. The second half is the epilogue nobody planned for: what happens when we throw these materials away. The linkage that lets a condensation polymer be built also lets it be un-built by hydrolysis — while the addition polymers of section 3.3.4, with no linkage at all, turn out to be effectively immortal. The chemistry of the join decides the lifespan of the litter.

ModelTwo functional groups each — and something small falls out

Addition polymerisation (section 3.3.4) needs one monomer and one trick: the C=C bond opens and the monomers chain up with nothing left over — poly(ethene) is its own only product, atom economy 100%. Condensation polymerisation runs on a different logic. Each monomer must carry two functional groups, one at each end, so that every new bond leaves a fresh reactive end for the chain to keep growing — and every bond formed expels a small molecule, usually water.

Pair a dicarboxylic acid with a diol and each join is an esterification: the –COOH and –OH condense to an ester linkage, –COO–. The flagship is Terylene, the fibre and bottle plastic PET, made from benzene-1,4-dicarboxylic acid and ethane-1,2-diol: \(n\,\text{HOOC-C}_6\text{H}_4\text{-COOH} + n\,\text{HO-CH}_2\text{CH}_2\text{-OH} \rightarrow [\text{-OC-C}_6\text{H}_4\text{-CO-O-CH}_2\text{CH}_2\text{-O-}]_n + 2n\,\text{H}_2\text{O}\). Two ester linkages form per repeating unit, so 2n water molecules leave the equation.

Pair the dicarboxylic acid with a diamine instead and each join is an amide linkage, –CONH– : that is a polyamide. And the two monomers need not be different molecules at all. An amino acid carries an –NH₂ at one end and a –COOH at the other, so amino acids self-condense into polyamides — which is exactly what a protein is (section 3.3.13). Likewise 2-hydroxypropanoic acid (lactic acid) carries –OH and –COOH and self-condenses to the polyester PLA, a name that will matter when we reach disposal.

One practical variant earns marks: swap the dicarboxylic acid for its diacyl dichloride and the condensation runs faster at room temperature, expelling HCl instead of water — the demonstration where nylon is drawn as a continuous thread from the interface of two immiscible solutions uses exactly this chemistry. Same linkage, different small molecule; check which reagent the question gave you before you write the by-product.

CaseNylon-6,6 and Kevlar — the linkage plus the hydrogen bonds between chains

Carothers' polymer is nylon-6,6, and the name is a recipe: hexane-1,6-diamine (six carbons) condensed with hexanedioic acid (six carbons). The equation is the polyamide template: \(n\,\text{H}_2\text{N}(\text{CH}_2)_6\text{NH}_2 + n\,\text{HOOC}(\text{CH}_2)_4\text{COOH} \rightarrow [\text{-NH}(\text{CH}_2)_6\text{NH-OC}(\text{CH}_2)_4\text{CO-}]_n + 2n\,\text{H}_2\text{O}\). Note the middle of hexanedioic acid contributes only four CH₂ groups — its other two carbons are the carboxyl carbons that end up inside the amide linkages. Copying six CH₂ groups into both halves of the repeat unit is the classic lost drawing mark.

What makes a polyamide worth rioting over is not the chain but what happens between chains. Every amide linkage carries an N–H and a C=O; the δ+ hydrogen on one chain's nitrogen hydrogen-bonds to the carbonyl oxygen of its neighbour. Stretch nylon as it solidifies and the chains align, locking a ladder of hydrogen bonds down the fibre — strength you can hang a parachutist from. Polyesters cannot do this: an ester linkage has no N–H, so Terylene chains attract only through permanent dipole–dipole and van der Waals forces — still a useful fibre, but the melting points and tensile strengths sit below the equivalent polyamide, and AQA loves asking why.

Push the logic to its limit and you get Kevlar, invented by DuPont chemist Stephanie Kwolek in 1965: a polyamide where both monomers are benzene-1,4-disubstituted — benzene-1,4-dicarboxylic acid and benzene-1,4-diamine. The aromatic rings make each chain flat and rigid, the chains stack like uncooked spaghetti, and the hydrogen bonds form in ordered sheets. Weight for weight, the result is about five times stronger than steel — bulletproof vests, Formula 1 survival cells and undersea cables are woven from a condensation reaction you can write in one line.

Worked example

A manufacturer condenses 1.00 kg of an exactly equimolar mixture of hexanedioic acid (\(M_r = 146.0\)) and hexane-1,6-diamine (\(M_r = 116.0\)). Assuming complete reaction into long chains, calculate the percentage of the starting mass lost as water and the mass of nylon-6,6 formed.

Step 1 — count the water. Each repeating unit contains one molecule of each monomer joined through two new amide linkages, and each linkage expels one H₂O: two waters per repeat unit, mass \(2 \times 18.0 = 36.0\).

Step 2 — the repeat unit. Combined monomer mass \(146.0 + 116.0 = 262.0\); repeat unit \(M_r = 262.0 - 36.0 = 226.0\). Check it against the formula \([\text{-NH}(\text{CH}_2)_6\text{NH-OC}(\text{CH}_2)_4\text{CO-}]\), i.e. \(\text{C}_{12}\text{H}_{22}\text{N}_2\text{O}_2\): \(144 + 22 + 28 + 32 = 226.0\). It agrees.

Step 3 — the answers. Percentage lost as water \(= \dfrac{36.0}{262.0} \times 100 = 13.7\%\). Mass of polymer \(= 1.00\ \text{kg} \times \dfrac{226.0}{262.0} = 0.863\ \text{kg}\).

The sanity check examiners reward: a condensation polymer's repeat unit is always lighter than the monomers that built it. If your repeat-unit mass equals the monomer total, you have drawn an addition polymer by mistake — no small molecule left.

MechanismThe biodegradability divide — the linkage decides the lifespan

Turn a poly(ethene) bag over in your mind: the backbone is nothing but C–C and C–H σ bonds — strong, and, more importantly, non-polar. There is no δ+ carbon anywhere for a nucleophile to attack, so water, hydroxide ions, acids and the enzymes of decomposer organisms all slide off it. Polyalkenes are chemically inert and therefore non-biodegradable: estimates for how long a poly(ethene) bag survives in landfill run to centuries, and they are estimates only because none has yet been around long enough to finish rotting.

Condensation polymers carry their weak point in every repeat unit. The ester and amide linkages are polar — the carbonyl carbon sits δ+ between electronegative oxygens (or oxygen and nitrogen) — so water can attack it. Hydrolysis is condensation run backwards: slow with water alone, faster with acid or alkali and heat, and catalysed at ambient temperature by microbial enzymes. That is the precise sense in which polyesters and polyamides are biodegradable, and the exam wants the polarity argument, not a vague appeal to 'weaker bonds'.

The products depend on the conditions, and mark schemes are strict about it. Boil Terylene with aqueous sodium hydroxide and the ester links cleave to give ethane-1,2-diol and the disodium salt of benzene-1,4-dicarboxylic acid — an alkaline flask leaves carboxylic acids deprotonated. Heat nylon-6,6 with hydrochloric acid and the amide links (tougher than esters, so harsher conditions) give hexanedioic acid and the diammonium salt of hexane-1,6-diamine — an acidic flask protonates the amines. Match every product's protonation state to the pH of the reagent you were given.

Chemists now design the weakness in deliberately. PLA — the self-condensed polyester of lactic acid from block one, made by fermenting corn starch — is engineered to hydrolyse in industrial composting at around 60 °C. Renewable feedstock in, compost out: a polymer with a planned funeral.

DataLandfill, incinerator, recycling plant — pricing the three exits

The world now makes roughly 400 million tonnes of plastic a year, and every tonne eventually faces the same three doors. The exam's favourite extended response asks you to weigh them, so weigh them with numbers.

Landfill is cheap and demands no sorting — and that is the entire case for it. Addition polymers persist underground for centuries, sites are filling, and burying a polymer buries the crude oil embodied in it. UK landfill tax exists precisely to push waste towards the other two doors.

Incineration with energy recovery exploits the fact that polymers are solid petroleum: poly(ethene) releases about 46 MJ kg⁻¹ — half as much again as typical coal at roughly 30 — and the UK now burns more of its plastic waste than it recycles. The costs: the carbon is fossil, so the CO₂ is a genuine addition to the atmosphere, and chlorinated polymers such as PVC release corrosive HCl on combustion. Modern energy-from-waste plants answer with chemistry you can cite — flue gases held above 850 °C to destroy toxic products such as dioxins, then scrubbed with alkaline calcium oxide or carbonate to neutralise the acidic HCl.

Mechanical recycling — sort (PET is resin code 1, HDPE 2), wash, chip, remelt — saves both the material and the oil that made it, but it has two honest problems. Different polymers do not mix, so contaminated batches make weak products; and each heating cycle shortens chains, so quality ratchets downwards: bottle to fleece to carpet fill, a slide known as downcycling.

The elegant fourth option belongs to condensation polymers alone. Because their linkages hydrolyse, they can be chemically recycled: depolymerised back to monomers — PET plants already run this on used bottles — then repolymerised to virgin-quality plastic, a genuinely closed loop. Polyalkenes, with no linkage to unpick, have no such undo button. The linkage you drew in block one turns out to be the single most important fact about the polymer's afterlife.

VocabularyKey terms the mark scheme pays for

Condensation polymerisation
Polymerisation of monomers that each carry two functional groups, forming ester or amide linkages and expelling a small molecule — usually water, or HCl from acyl chloride monomers — at every join.
Ester linkage
The –COO– joint formed when a carboxylic acid condenses with an alcohol. The polar, hydrolysable link of polyesters such as Terylene (PET); no N–H, so no hydrogen bonding between chains.
Amide linkage
The –CONH– joint formed when a carboxylic acid (or acyl chloride) condenses with an amine. Its N–H and C=O let neighbouring polyamide chains hydrogen-bond, giving nylon and Kevlar their strength.
Terylene (PET)
The polyester of benzene-1,4-dicarboxylic acid and ethane-1,2-diol, used for fibres and drinks bottles. Repeat unit Mr 192 — the two monomers (166 + 62) minus two eliminated waters.
Nylon-6,6
The polyamide of hexane-1,6-diamine and hexanedioic acid — the numbers count each monomer's carbons. Hydrogen bonds between the amide groups of aligned chains make it a strong fibre.
Kevlar
An aromatic polyamide made from benzene-1,4-dicarboxylic acid and benzene-1,4-diamine. Flat, rigid chains stack and hydrogen-bond in sheets, giving a material about five times stronger than steel by weight.
Repeating unit
The smallest section of chain that regenerates the polymer when repeated. For condensation polymers its Mr equals the monomer masses minus the small molecules eliminated — 226 for nylon-6,6, not 262.
Hydrolysis of polymers
Water splitting the polar ester or amide linkages — condensation in reverse. Slow alone, faster with hot acid or alkali, enzyme-catalysed in nature; the basis of biodegradability and of chemical recycling.
Energy-from-waste incineration
Burning waste polymers to generate heat and electricity — poly(ethene) yields about 46 MJ kg⁻¹. Requires flue gases above 850 °C and alkaline scrubbing to remove HCl produced by burning PVC.

TrapsMisconceptions that cost marks

“Condensation polymerisation always needs two different monomers.”
Actually: It needs two functional groups, not two molecules. An amino acid carries –NH₂ and –COOH on the same molecule and self-condenses into a polyamide; lactic acid carries –OH and –COOH and self-condenses into the polyester PLA.
“The repeat unit's Mr is the sum of the monomers' Mr values.”
Actually: Every linkage expels a small molecule, so subtract it: nylon-6,6's monomers total 262 but the repeat unit is 262 − 2(18) = 226. If your repeat unit matches the monomer total, you have accidentally drawn an addition polymer.
“All plastics rot eventually — it just takes a while.”
Actually: Polyalkenes have a backbone of strong, non-polar C–C and C–H bonds with no δ+ site for water or enzymes to attack, so they are effectively non-biodegradable. Only polymers with polar linkages — esters, amides — can be hydrolysed.
“Polyesters are biodegradable, so a PET bottle in a hedge disappears harmlessly.”
Actually: Hydrolysable in boiling alkali is not the same as compostable in a hedge. At ambient temperature and neutral pH the hydrolysis of PET is so slow that bottle lifetimes are estimated in centuries — that is why deliberately compostable polyesters such as PLA had to be designed.

ExamWhat examiners want

The drawing marks are exact, and this is where 3.3.12 is won. A repeating unit sits in square brackets with continuation bonds passing through the linkage atoms at both ends, and the linking groups must have lost their spare atoms — no stray –OH on the carbonyl or extra H on the O or N. Given a section of chain, cut at two identical points and check your slice regenerates the polymer; given a repeat unit and asked for monomers, break every linkage and add water back across it — OH to the carbonyl carbon, H to the oxygen or nitrogen. Practise both directions until they are mechanical.

Equations and names are cheap AO1 marks with sharp edges. Write n before each monomer and 2n before the small molecule; say which small molecule — water for acids and alcohols or amines, HCl if the monomer was an acyl chloride. Name linkages in full (ester linkage, amide linkage), classify the polymer (polyester, polyamide), and name monomers systematically: benzene-1,4-dicarboxylic acid, ethane-1,2-diol, hexane-1,6-diamine. 'Terephthalic acid' impresses nobody and risks the mark.

Explain-why questions are polarity questions. Polyalkenes resist biodegradation because the C–C and C–H bonds of the backbone are non-polar, so there is no electron-deficient carbon for water, hydroxide or enzymes to attack. Condensation polymers hydrolyse because the linkage carbonyl carbon is δ+. Then match hydrolysis products to conditions: with hot NaOH(aq), carboxylate salts and the free diol or diamine; with hot HCl(aq), free carboxylic acids and ammonium salts. Writing the acid form in an alkaline flask is the most reliably punished error in this topic.

The disposal question is a structured evaluation, usually 4–6 marks and pure AO3. Take each route in turn — landfill, incineration with energy recovery, mechanical recycling, feedstock recycling — and give an advantage, a disadvantage and a piece of chemistry for each: 46 MJ kg⁻¹ from poly(ethene), HCl from PVC scrubbed with calcium oxide, chain shortening driving downcycling, hydrolysis of condensation polymers back to monomers. AQA's levels grid rewards a sustained line of reasoning with chemical detail; a list of environmental slogans without chemistry caps at the bottom level. Finish with a judgement against a stated criterion — resource recovery, emissions or energy — not a shrug.

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Vofti has 13 questions on AQA-A-CHEM-3.3.12 — every one hook-first, every one mapped to this section of the AQA spec.

Last updated · 2026.08.09 AQA A-Level Chemistry · Spec AQA-A-CHEM-3.3.12